Produkter
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Tørring (Hosokawa
Micron Group)
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Principle of operation
The Vrieco-Nauta conical mixer can be operated
easily as a contact dryer making this advanced maschine very suitable for drying
and allied processes. Heat energi is basically transferred into the product through a jacketed vessel
wall causing solvents or moisture residues to evaporate. A rotating screw orbits
along the vessel wall and helps the vapors to escape to the surface providing at
the same time a frequent exchange of particles in contact with the heated
surface. A vakuum system keeps the vessel under constant vakuum and removes the vapors
from the the vessel having separated dust particles from the vapors first in
a dustfilter on the top of the vessel. The vakuum conditions within the vessel also reduce the saturated vapor
pressure of the solvent and this makes drying at much lower temperature possible.
For recovery of solvents a condensor can be installed together with a collection
vessel.
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InfraRed Heater/Crystallizer |
This
unique thermal unit features a quick response infrared heat generating system
and is capable of drying, calcining, or heating a wide range of polymers,
minerals, and industrial chemicals with varying resident times and temperatures
Prospekt: InfraRed Heater |
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Grain
& Bean Roasting |
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Controlled Heat
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Localized Mixing |
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Controlled
Residence Time |
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Uniform Treatment |
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Features and
Benefits:
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Gently handles all
particle shapes with minimal degradation
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Reduced utility
requirements allows quick and simple installation
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Instant activation
or deactivation of heat source of quick startup
or shutdown
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No high volumes of
hot gas makes for efficient and environmentally
friendly operation
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Exact control of
input energy allows for variable capacities and
turndown ratios as high as 10:1
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Radiant heat and
counter-rotation agitation allows precise handling
of even sticky materials during thermal reaction
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Compact design
allows for installation or retrofit in applications with
space limitations |
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In 1996, a new infrared heater was
introduced by Hosokawa Bepex to incorporate state-of -the art technology and add
a new dimension to the company's existing line of polyester crystallizers.
Using infrared lamps as its heat source, the heater offers minimum gas flow
demands and does not require a heat transfer medium for product heat-up.
The heaters are designed to provide
focused radiation for high heat transfer rates while allowing the polymer chip
to be agitated and conveyed at low RPMs to minimize fines generation. The
precise control capability of the infrared heater provides superior response
times and allows an immediate stop to the heat source during power failures.
The exceptional versatility of these
units results in a number of advantages, including the ability to segregate the
heating to allow for stepped temperature increases followed by annealing zones,
if desired. Employing such approaches may yield desirable chemical and physical
effects of polyester polymer that leads to improved product quality. Hosokawa
Bepex has two models available for testing at its Minneapolis facility. One unit
is capable of production capacities up to 400 lbs. per hour and the other up to
1,000 lbs. per hour.
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Torus Dryer/Cooler |
The Torusdisc®
Dryer / Cooler is a continuous thermal system that combines high heat transfer
rates with extended residence times. It is designed to gently process
powders,
pellets, cakes and slurries without buildup of sticky materials.
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Continuator Dryer/Reactor |
This
efficient piece of equipment is our customers' choice for processing products
requiring extended residence times coupled with low thermal input. The
Continuator®
Dryer / Reactor is typically used downstream of a Torusdisc® or
Solidaire® as a second stage dryer / reactor.
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| The Solidaire®
Dryer / Cooler is designed to process solids, slurries and gels in a variety of
heating, cooling and drying applications. This unit combines turbulent
agitation with the ability to process even heat sensitive materials in short to
medium residence times. |

Solidaire®
Dryer |
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Therma Screw Dryer/Cooler |
The
Thermascrew®
is a hollow screw, jacketed trough dryer / cooler with 3 to 4 times more heat
transfer area than simple jacketed screw conveyors. Its twin screw design
provides excellent backmixing and recycle rates for sticky products.
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Applications
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Cooling High Fat
Mixes |
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Long Residence
Time |
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Meat Braising
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| This unique product allows
grinding, classifying and high
rates of evaporation to occur in a single step. The totally-enclosed system is
designed for precise moisture control and uniform particle size even on
heat-sensitive materials.
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Micron Dryer |
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Features and
Benefits:
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High overall heat
transfer coefficient
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Uniform product
characteristics
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Particle size /
moisture control through PLC
instrumentation
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Handles pastes or
powders
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Short residence
time
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Dust-free
operation
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Space saving
design |
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Pre-cooked
Flours
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Food Colours
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Sodium
Bicarbonate
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Potato Chip
Reclaim |
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Gums &
Thickeners |
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Magnesium
Hydroxide |
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Sweeteners
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| The
NEW Mikro-LGM™ long gap mill assures superior product quality and peak
operational efficiency. Built upon the strength of Hosokawa’s unparalleled
experience in size reduction, thermal processing and classification, the
Mikro-LGM™ long gap mill is designed to meet the exacting demands of a wide
variety of industrial applications.
Prior to
the development of the Mikro-LGM™ long gap mill, materials had to be dried and
de-agglomerated in two separate operations. For example, a rotary drum dryer was
used to dry materials that had been wet milled. A separate grinding/de-agglomeration
process followed the drying operation. The Mikro-LGM™ long gap mill is
Hosokawa’s solution for streamlining these two operations into one continuous
process.
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This type of dryer is commonly referred to as a “gap” type
mill. It is
called a “long” gap mill because of the long annular gap path the process
material takes from the inlet to the discharge. By combining several operations
such as flash drying, de-agglomeration and surface coating into one operation, a
Mikro-LGM™ long gap mill eliminates the need for multiple material handling
systems which subsequently increases process efficiencies. The dried powders often do not require any further
size reduction. Both slurries and wet cake can be handled.
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| For dry grinding, modular options
include: direct and
independent drive classifiers; pre-grind rotor stage; an integrated jet mill and
variable stage rotor design. The smaller size Mikro- LGM™ Long Gap Mills are
engineered with a split body housing for easy maintenance and cleaning. The
Mikro-LGM™ long gap mill processes high moisture materials in wet cake form as
well as dry solid feed stocks up to one inch. Finished product particle sizes of
D97 < 10 microns can be achieved.
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Typical Applications
Include:
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Mineral Fillers
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Carbon Black
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Pigments
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Chemicals
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PVC Resin
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Amorphous and fumed silica
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Foodstuff
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Minerals
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Cryogenic grinding of rubber and elastomers |
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The Mikro-LGM™ long gap mill has
demonstrated superior performance over all other mechanical mills in reducing
grit from pre-sized and agglomerated powders. Typical results are less than 1
part per million (ppm) residue on a 44 micron sieve starting from a feed stock
with a residue of 120ppm.
This performance is
achieved with a powerful grinding mechanism coupled with a precision internal
air classifier. The air classifier is designed for a theoretical cut point of
2-5 microns, depending on the particle density. Rejected particles are forced
away from the classifier wheel and redirected outside of the mill back to the
material inlet using a patented re-circulation system.
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Design Options
Include:
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Variable rotor height to diameter ratios
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Adjustable gap clearance
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Frequency controlled rotor drive
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Adjustable coarse extraction and recirculation device
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Independent or single shaft internal classifier
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Liquid injection device for coating application
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Pre-grinding rotor for large feed material
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Hosokawa's
Fluid Beds are designed for batch or continuous drying / cooling of a wide range
of food, chemicals and polymers. Our fluid beds are designed for accurate
scale up and can accommodate many difficult-to-handle materials.
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Features /
Benefits:
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Custom
designed to match individual applications |
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Minimal
maintenance costs with no mechanical or moving parts |
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Control
of particle "carryout" and "fines" separation
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