Produkter
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Fylde/Tømmeanlæg (Hosokawa Micron Group)Home
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Stott Packing Head Systems |
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Packing head
systems are engineered for use in the pharmaceutical, food and chemical
processing industries. Available in four configurations, our packing heads are
an integral part of dust free packaging systems for powders and granules. Suitable for drums, bags, boxes and bulk containers, the unique, patented
packing head provides a sealed connection between the filling device and
container for safe, dust-free, hygienic transfer of product. Vented and extraction type sealing heads are available for applications where container pressure must be avoided. |
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PH Outward Inflatable Packing Head | |
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DS Downward Inflatable Packing Head | |
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DSS Downward Solid Sealing Head with pneumatic raise and lower attachment | |
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IS Inward
Inflatable Sealing Head
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Integrated pneumatic controls | |
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Easy to clean and
maintain
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Quick release fittings | |
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CIP wash system | |
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Portable or fixed support frames | |
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Inert gas purge | |
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Laminar
Flow Booth Systems are
designed for
extra environmental safety and reliability when handling high-hazard powders. Our laminar flow booths utilize the proven efficiency of our packing heads to
further guarantee operator safety and maintain laminar airflow as well as high
efficiency filters to ensure complete dust control. A wide range of containers can be filled
and handled either manually or automatically within the laminar flow booth
without risk to the product or the operator. Our laminar flow booths are
custom designed to meet the specific needs of our customers. |
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Customized design |
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Hosokawa Stott packing heads |
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Rear plenum chamber with air control valves for guaranteed product integrity |
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Integrated controls |
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Prime product feed system |
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Integrated weighing system and controls |
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Hazardous area controls |
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Base vibration |
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Safety alarm system |
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Internal lighting |
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CIP
system
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Stott Dust Free Tipping Booths |
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Dust
free tipping booths are
specifically designed for handling hazardous
powders and granules to ensure safe and hygienic tipping. Operator safety is assured with automated container lifting/tipping, high visibility viewpoints and glove port access significantly reducing OEL’s. The modular design allows application customization for the handling of a wide variety of containers with empty container disposal and cleaning systems. Product containment, integrity and recovery is maintained by internal and external filter systems. Empty container disposal and cleaning systems can be incorporated into the tipping and discharge systems. |
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Manual/pneumatic tipping devices |
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Fully interlocked door access |
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Internal safety grid |
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Viewing panels |
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Posting Port |
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Gravity roller track access |
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Automatic door opening/closing |
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Powered roller track |
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Inert gas purge |
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Controlled discharge unit |
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CIP system |
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Internal lighting |
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Internal/External filter system |
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Optional materials
of construction
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 Micron Denspack Rotary Feed Vacuum Densifier |
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The densifier 'Micron Denspack' is designed specially to de-areate powders. By de-areating powders, an increase of the bulk density prior to filling in bags, containers a.o. is obtained. With the Micron Denspack, densification of powders can be achieved without damaging the particles. The unit easily fits any situation. The configuration of the system is simple and compact. Moreover it is to be installed easily in line in any process.
The underpressure in the center of the rotor creates an air flow through the sintered metalplate. In the lowest position vakuum is no longer applied. From the center, a small blast of compressed air is given from the centre. This air pressure serves easy discharge of the material and cleaning of the sintered metal plate.
The Micron Denspack features space savings due to the simple and compact construction and improvement of powder characteristics, to avoid flushing and reduce dust emissions. It is capable of dealing with very difficult materials with adhesive nature, and provides savings of storage and transportation costs due to reduction of the powder volume.
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Stott Glove Boxes/Isolators |
The glove boxes are user friendly and allow for easy handling of product without risk of external product transfer. Negative or positive pressure environments can be maintained and humidity can be controlled to ensure product integrity and stability. Taking advantage of the latest in 3-D virtual reality design software, client’s requirements can be realized from 3D-models, to full size mock-ups and finished machine. Clean-in-place (CIP) requirements can be meet and machine and isolator can work in unison.
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Hosokawa
Vitalair custom manufactures a wide variety of automatic and manual drum and keg
tipping equipment engineered for safe product transfer. Product tipping units
can be integrated with downflow booths, free-standing or incorporate glove box
facilities and HEPA safe-change filters. All units conform to current COSHH
regulations and are suitable for fiberboard kegs or plastic or steel drums up to
200 liters and 250 kg. Our drum handling equipment is ideal for use when
discharging into a hopper, isolator or directly into the process vessel.
Features include rotation by a pneumatic or manually operated motor, special
container clamps that are suitable to handle a wide range of weights and sizes
and product control valve integration.
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 Downflow Single Pass Booths |
Hosokawa Vitalair's downflow single pass booths are ideal for use when fume or solvent-laden substances are being handled or when high potency products demand a once-through philosophy. Other uses include: liquid and solvent pumping and dispensing; potent drug dispensing areas; drum and IBC filling operations and mixing and blending areas. Our single pass booths are designed with all contact parts in satin polished stainless steel or white powder coated zintec steel. |
The air is discharged into the atmosphere, allowing no recirculation. The single pass booth utilizes a dedicated air supply and exhaust fan sets that are typically fitted with input and exhaust filtration systems to HEPA standards (99.9% filtration performance). Our single pass booths also come with on board system monitoring gauges and an alarm system. Standard sizes range in width between 2m - 4m. Electrical upgrades that are suitable for Zone I and Zone II are available upon request and integrated drum invertors and bulk pump filling systems are also available upon request.
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pharmaceutical, fine chemical and food industries. The air recirculation
system ensures complete safety for operators. Air flows downward, pushing any
dust or vapors away from the operator's breathing zone. The air is extracted
from the booth via low level grills mounted in the rear wall. The exhaust air
is taken through an EU4 primary filter, an EU8 second stage fine dust filter and
then finally through a third stage EU13 HEPA filter before recirculation into
the booth. Designed with flush fitting panels and no contamination prone crevices, our |
booths are constructed from satin polished stainless steel or white powder-coated zintec steel and available in sizes ranging from 2m - 4m wide with a safe working depths of 1.3m - 1.8m. Non-standard sizes and layouts are also available. Non-standard size systems have been designed in widths ranging from 1.5m - 12.0m and internal heights ranging from 2.0 - 9.0m. We can supply our downflow recirculation booths as a stand alone "plug in" requiring a 3 phase electrical supply or as a fully integrated system designed to fit into an existing system.
The high levels of operator protection and guaranteed product integrity offered with this system makes them ideal for use with powder handling applications such as:
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Product Dispensaries |
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Raw Material Transfer |
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Finished Goods Sampling |
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Weighing and Mixing |
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CIP Work Areas |
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High containment work zones |
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Glove ports and ventilated benches for active powder handling |
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Chiller and heater coils for temperature control |
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Extensive range of fully fitted internal equipment, cupboards, computer stations, etc. |
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Barrier-bag safe-change filter housing |
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Containment level 1 (500 - 1000 µg/m³) Hosokawa Stott Hygienic filling and weighing systems |
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Containment level 2 (100 - 500 µg/m³) integrated in Laminar flow booths |
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Containment level 3 (25 - 100 µg/m³) with down flow recirculation booths |
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Containment level 4 (< 25 µg/m³) Gloveboxes |
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Containment level 5 (< 5 µg/m³) Isolator systems |
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Integrated CIP possible |
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